530-000	Pipe Trades Training Manual (Pipefitting)
530-001	Pipe Trades Handbook

FULL INDEX

SECTION 1 PIPE DATA	SECTION 2 TUBE DATA	SECTION 3 VALVES
Pipe Manufacturing Welded Pipe Seamless Pipe National & International Standards API Standard ASTM Standard AWWA Standard AS Standard BS Standard CSA Standard DIN Standard GOST Standard ISO Standard JIS Standard LR Standard Pipe Properties & Characteristics Schedule Numbers General Piping Design Threading Allowance Steel Pipe Sizes Actual & Nominal Pipe Sizes Steel Pipe (Imperial) Steel Pipe (Metric) Pipe Lengths Pipe End Finish Pipe Identification ASTM Marking API Marking CSA Marking Finishing Processes Galvanized Pipe Coated Pipe Wrought Iron Pipe Corrosion Protective Coatings Stainless Steel Pipe Stainless Pipe Sizes (Imperial) Stainless Pipe Sizes (Metric) Copper & Brass Pipe Copper & Red Brass Pipe Sizes Cast Iron Pipe Cast Iron Pressure Pipe Cast Iron Soil Pipe Plastic Pipe Thermoplastic Pipe Thermoset Pipe Laminated & Composition Pipe Plastic Pipe Standards & Ratings Pressure Ratings (psi) Pressure Ratings (kPa) Thermoplastic Temperature Factors Plastic Selection & Usage ABS Pipe PVC Pipe CPVC Pipe PE Pipe PP Pipe PB Pipe PVDF Pipe RTRP Pipe Solvent Cementing Threading Plastic Pipe Grooved Plastic Joints Flanged Plastic Joints O-Ring Plastic Joints Joining RTR Pipe	Tube vs Pipe Structural Tube Mechanical Tube Pressure Tube BWG Gage Aluminum Tube Copper Tube Copper Tube Types K-L-M Copper Color Coding DWV/ACR Tube Copper GP Tube Steel Tube Tube Specifications (Imperial) Tube Specifications (Metric) Still Tube Steel GP Tube Special GP Tube Special Application Tube Bundled Metallic Special Alloy Tube Plastic Tube Tube Bending Compression Tube Bender Bending Near Fittings Recommended Wall Thickness Bending Steps 45 Degree Bending Bending Length Increase Swagelok Fitting Installation	Basic Valve Types Gate Valves Solid Wedge Gate Valve Flexible Wedge Gate Valve Split Wedge Gate Valve Double Disc Gate Valve Globe Valves Angle Body Globe Valve Y-Pattern Globe Valve Conventional Disc (Globe Valve) Plug Disc (Globe Valve) Composition Disc (Globe Valve) Needle Valve (Globe Valve Check Valves Swing Check Valve Lift Check Valve By-Pass Valves By-Pass Arrangement By-Pass Connections & Locations Diaphragm Valves Weir Type Diaphragm Valve Straightaway Diaphragm Valve Pinch Valves Air Operated Pinch Valve Diaphragm Valve Materials Ball Valves Reduced Port Ball Valve Butterfly Valves Wafer Type Butterfly Valve Double Flanged Butterfly Valve Plug Valves Lubricated Plug Valve Multiport Plug Valve Arrangements Relief & Safety Valves Valve End Connection Variations Valve Bonnet Assemblies Valve Socket Dimensions Threaded Bonnet Union Bonnet Bolted Bonnet Pressure Seal Bonnet Welded Bonnet Clip Type Bonnet Special Bonnet Designs Valve Stem Design Inside Screw Rising Stem Inside Screw Non-Rising Stem Outside Screw Rising Stem Quick Opening Sliding Stem Valve Identification & Marking Valve Installation Valve Dimension Tables
SECTION 4 FITTINGS	SECTION 5 GASKETED JOINTS	SECTION 6 PIPE OFFSETS
Pipe Fitting Types Fittings (Elbows) Fittings (Unions) Fittings (Couplings) Fittings (Tees/Wyes/Crosses) Copper Solder Fittings Malleable Iron Threaded Fittings Forged Steel Threaded Fittings Cast Iron Threaded Fittings Welded Fittings Socket Weld Fittings Butt Weld Fittings Weld Outlets Grooved Fitting Joints	Flange Types Weld Neck Flange Slip-on Flange Lap-joint (Van Stone) Flange Reducing Flange Socket Weld Flange Blind Flange Spectacle Blind Flange Screwed Flange Orifice Flanges Flange Faces Raised Face Large Male & Female Large Tongue & Groove Flat Face Ring Joint Lap joint Small Tongue & Groove Small Male & Female Small Male & Female Threaded End ASME/ANSI Flanges/Flange Markings Flange Data (Class 150/125) Flange Data (Class 300/250) Flange Data (Class 400) Flange Data (Class 600) Flange Data (Class 900) Flange Data (Class 1500) Flange Data (Class 2500) Flange Gaskets Metallic Ring Gaskets Full Face & Flat Ring Gaskets Gasket Materials Gasket Design Configurations Flat Gaskets Reinforced & Multi-Ply Gaskets Corrugated Metal Gaskets Spiral Wound Gasket (Flexatallic) Metal Jacket Gasket Serrated Gasket Metal Ring Gasket Cutting Gaskets Bolt Hole Layout Angle or Degree Method Chord Chart Method Flange Bolting Specifications Bolting Cast Iron Flanges Bolt Size & Length Wrench Size	Offset Terms Offset Calculation Methods Constant Multiplier Calculation Trigonometry Offset Calculation Fitting Allowance Calculating 45 Degree Offsets Calculating Rise, Run, Travel Equal Spread 2 Pipe Offsets Calculating Equal Spread Lengths Tangent to Find Spread Length Equal Spread 90 Degree Turn Rolling Offset Calculation Steel Square Calculation Triangle Method Calculation Offsets Around Square Corners Offsets Around Circular Objects Pipe Runs Around Tanks
SECTION 7 TRIGONOMETRY	SECTION 8 PIPE LAYOUT	SECTION 9 PIPING PRINTS
Right Angle Triangles Pythagorean Formula Right Angle Triangle Functions Trigonometric Functions Trigonometry Formulas Trigonometry Tables	Fabricated Fittings (Elbows) Establishing Centerlines on Pipe Pipe Wrap-Around Sectoring Pipe Mitered Turns 2 Piece Miter Cut Angle of Miter Factor of the Cut Angle Cut Back Distance Multi Piece 90 Degree Miters Ordinate Lines Multiple Ordinate Lines Layout 16 Division Two Piece Miter Tee Layout - Saddle In (Simplified) Tee Layout - Saddle On (Simplified) Lateral Layout (Simplified) Orange Peel Cap True Wye Layout (Simplified) Template Layout Miter Turn Templates 45 Degree Lateral Template Tee Template Development Wye Template Development	Lines on Prints Line Description & Function Piping Line Symbols Section Line Symbols Single or Double Line Drawings Line Identification Numbers Standard Piping Symbols Piping Notes & Specifications Piping Abbreviations Reading Scale Drawings Development of Pipe Drawings Schematic Diagram Flow Diagram P&ID (Piping & Instrumentation) Orthographic Projection Dimensions, Elevation & Coordinates Pictorial Pipe Drawing Isometric Pipe Drawing Isometric Dimensioning Spool Drawings Bill of Material Double Line Orthographic Spool Single Line Orthographic Spool
SECTION 10 PIPE WELDING	SECTION 11 RIGGING	SECTION 12 APPENDICES
Welding Safety Hazardous Environment Tips Safe Clothing Welding Lenses Arc Flash Welding Ventilation Fire Prevention Oxy-Acetylene Safety Oxygen & Cylinders Acetylene & Cylinders Oxy-Acetylene Safe Set-Up Lighting a Cutting Torch Shutting Down the Equipment Balancing a Welding Torch Types of Flames Cutting Torch Tip Alignment Welding Symbols Groove & Fillet Weld Positions Pipe Test Coupons Pipe Coupon Root Pass Variables Polarity Check Welding Electrodes Electrode Identification Mild Steel Electrodes Stainless Steel Electrodes Gas Tungsten Arc Welding GTAW (Tig) Machines GTAW (Tig) Torches & Electrodes GTAW (Tig) Procedures Pipe or Tube Purging Preheat For Welding Pipe Preparation & Alignment Joint Assembly Methods Backing Rings Joint Assembly Tacking Tee to Pipe Fit-Up Pipe Alignment With Two Squares Pipe to 90 Degree Elbow 90 Degree Elbow Fit-up 45 Degree Elbow Fit-up Pipe to Flange Fit-up Small Diameter Pipe Jig	Fibre Rope Safety Factors Rope Breaking Strength Reductions Rope Safe Working Loads Bowline/Bowline on the Bight Self Centering Bowline Barrel Hitch/Reef Knot Catspaw/Clove Hitch Becket Hitch/Timber Hitch/Stop Hitch Double Half Hitch/Pipe Hitch Knot, Bend, Hitch Strength Reduction Wire Rope Regular Lay/Lang Lay Strand Classifications Wire Rope Safe Working Load (SWL) Wire Rope Breaking Strength Rule of Thumb Formulas Winding Wire Rope on a Drum Wire Rope Clips (Number/Spacing) Shackles/Safe Use Tips Hooks/Safe Use Tips Turnbuckles/Safe Working Loads Eye Bolts/Safe Use Tips Spreader Beams Sheaves/Safe Use Tips Snatch Blocks/Safe Use Tips Slings & Chokers Sling SWL/Types Basket Hitch/Choker Hitch Synthetic Slings Synthetic Web Slings Synthetic Web Slings Synthetic Roundslings Sling Lifting Angle Recommended Lifting Angle Sling Leg Stress Centering a Load Edge Softeners Sling Safe Working Load Chart Mobile & Crawler Set-Up Summary Load Pick & Carry Powerline Clearances Powerline Limit of Approach After Powerline Contact Crane & Hoist Signals	Appendices Index General Jobsite Safety Safety & Accident Prevention Safe Use of Ladders Safe Use of Scaffolds Trenching Safety Confined Space Entry Dust & Fibre Hazards Hazardous Piping Identification Steam Trap Selection Steam Trap Sizing/Condensate Temperature Conversion Pipe Hangers Metal Properties Twist Drills/Tap Drill Sizes Pipe Tap Sizes Decimal Equivalents Math Formulas Imperial-Metric Equivalents Swagelok Designations Swagelok Fittings

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