570-000	Rotating Equipment Training Manual (PPM)
570-001	Rotating Equipment Handbook

FULL INDEX

SECTION 1 MAINTENANCE AND RELIABILITY	SECTION 2 VIBRATION ANALYSIS	SECTION 3 VIBRATION CAUSES
Rotating Maintenance Problems MIRP Program Maintenance Methods Preventive Maintenance Predictive Maintenance Breakdown Maintenance Predictive Program Methods Machine Monitoring Temperature Vibration Listening Sight Corrective Maintenance Maintenance Planning Long Range Planning Short - Mid Range Planning Intermediate Planning Critical Path Method (CPM) Program Evaluation (PERT) Predictive Maintenance Concerns Predictive Maintenance Applications Vibration and Noise Non-Destructive Testing Fluid Analysis Machinery Measurement/Evaluation	Introduction What is Vibration Vibration Amplitude Vibration Facts Machine Properties Excitation Forces Vibration Causes Vibration Characteristics Vibration Frequency Vibration Displacement Vibration Velocity Vibration Acceleration Vibration Phase Frequency and RPM Resonance Resonance and Damping Critical Speed Measuring Amplitude Selecting Vibration Indicator Numerous Frequencies Absolute Tolerances Sound Sound Sources Sound Causes Sound Characteristics Sound Measurement Sound Pressure Levels Sound Fields Directional Noise Noise & Machinery Condition Noise Level Facts Vibration & Noise Measurement Vibration Meters Vibration Monitor Vibration Analyzer Transducers Transducer Proximity Probes Velocity Transducers Hand Held Transducer Magnetic Pick-up Holder Shaft Stick Accelerometer Transducers Microphones Vibration Pick-up Positions Amplitude vs Frequency "X-Y" Plotter FFT Recording Spectrum Analysis Vibration Data Interpretation	Vibration Causes Introduction Unbalance Vibration Causes of Unbalance Deposit and Build-Up Corrosion and Wear Eccentricity Keys and Keyways Clearance Tolerance Distortion Casting Imperfections Misalignment Vibration Types of Misalignment Parallel Offset Angular Parallel Offset & Angular Misalignment Sources Eccentric Forces Vibration Bent Shaft Vibration Resonant Whirl Anti-Friction Bearing Vibration Frequency Analysis Bearing Loads Causes of Bearing Failure Vibration from Journal Bearings Excessive Bearing Clearance Detecting Faulty Bearing Oil Whirl Oil Whip Mechanical Looseness Vibration Electrical Problem Vibration Slip Frequency Torque Pulsations Armature Problems Stator Problems Belt Drive Vibration Determining Belt Frequency Belt Tension Belt Slippage Defective Belts Balancing Belt Pulleys Damaged Gear Vibration Resonance Vibration Aerodynamic & Hydraulic Vibration Cavitation Recirculation Discharge Recirculation Suction Recirculation Flow Turbulence Random Vibration Reciprocating Forces Vibration Rubbing Vibration Rotor Flex Vibration Beat or Pulsation Vibration Hydraulic System Vibration
SECTION 4 EQUIPMENT BALANCING	SECTION 5 LUBRICATION	SECTION 6 NON-DESTRUCTIVE TESTING
Introduction In-Place Balancing Balancing Machine Unbalance Types of Unbalance Static Unbalance Couple Unbalance Quasi-Static Unbalance Dynamic Unbalance Natural Frequency Critical Speeds Rigid or Flexible Rotors Balancing Tools Trial Weights How Much Trial Weight Attaching Trial Weights Phase Angle Measurement Trial Weight Before Balancing Balancing Methods Single Plane Balancing Static Balancing Vector Method Balancing in One Run Four Run Method Two Plane-Cross Effect Single Plane Solutions Two Plane Vectors Two Plane Overhung Rotors Multi-Plane Balancing Weight Changes Changing Weight Radius Dividing a Balance Weight Combining Balance Weights Balancing Tolerances Residual Unbalance Tolerances ISO Tolerances Conclusion	Introduction Lubrication Functions Lubrication Selection Friction Lubrication Principles Viscosity Consistency Lubrication Film Boundary Layer Hydrodynamic (Full Film) Partial Hydrodynamic Surface Finish Grease Lubrication Grease Ingredients Grease Types Calcium Soap Sodium Soap Lithium Soap Complex Soap Mixed Soap Inorganic Thickener Synthetic Greases Grease Additives Grease Properties Consistency Temperature and Load Dropping Point Miscibility Mechanical Stability & Wear Sealing Properties Grease Selection Factors Bearing Greasing Correct Mounting Correct Time Correct Quantity Correct Methods Replacing Grease (anti-friction) Correct Amount Application Methods Greasing Intervals Oil Lubrication Oil Classifications Industrial Classifications Gear Oil Classifications Engine Oil Classifications Automotive Gear Oils Lubricating Oil Types Mineral Oils Animal & Vegetable Oils Synthetic Oils Common Oil Additives Oxidation Inhibitors Pour Point Depressant Rust Inhibitors Anti-Wear Additives Foam Depressants Detergent-Dispersant Viscosity Index Load Carrying Tests Flash & Fire Points Oil Analysis Oil Analysis Program Oil Sample Slip Oil Analysis Tests Spectrographic Analysis TBN and TAN Allowable Soot Test Viscosity Test Wear Metal - Iron Allowable Oxidation Oil Sampling Procedures Conclusion & Decision Changing Lubricant Oil Lubrication Systems Oil & Grease Storage Lubrication Scheduling Lubrication Department	NDT Purpose Direct Visual Inspection Remote Visual Inspection Videoimagescope Fiberscope Borescope Liquid Penetrant Testing Preparation and Application Developing and Inspection Magnetic Particle Testing Magnetizing the Part Particle Application Inspection and Interpretation Ultrasonic Testing Types of Sound Waves Ultrasonic Requirements Surface Preparation Ultrasonic Testing Methods Resonant Frequency Transit Time Method Intensity Method Intensity & Transit Time Eddy Current Testing Radiography Testing
SECTION 7 BEARING FAILURE ANALYSIS	SECTION 8 PERFORMANCE MONITORING	SECTION 9 LOCKOUT & TAGOUT
Bearing Problems Anti-friction Bearing Life Load Path Patterns Premature Anti-friction Failure Lubrication Failure Lubrication Contamination Incorrect Tolerances Incorrect Mounting Vibration Misalignment Electric Current Passage Journal Bearing Failure Unsuitable Design Unsuitable Operating Environment Lubrication Problems Misalignment Overloading and Fatigue Electric Current Passages Improper Assembly	Monitoring Methods Comparative Standards Measuring Electrical Performance Basic Instruments Ohm's Law Measuring Voltage Measuring Current Measuring Resistance Measuring Power Protective Devices Measuring Fluid Performance Measuring Fluid Pressure Boyle's Law Bernoulli's Principle Flow Measurement Devices Elbow Taps Flow Switches Flowmeters Orifice Meters Sight Flow Indicators Venturi Tubes/Flow Nozzles Pressure Measurement Troubleshooting Fluid Circuits Temperature Measurements Temperature Measuring Devices Bimetallic Thermometers Thermocouples Temperature Sensitive Bulbs Contact Pyrometers Thermographic Instruments Pocket Digital Thermometers Color Indicator Crayons Touch Ultrasonic Detection Devices Tachometers	Introduction Lockout Tagout Application of Lockout/Tagout Hazardous Energy Sources Types of Energy Sources Electrical Energy Mechanical Energy Thermal Energy Potential Energy Unintentional Operation Lockout Program Lockout Procedures Applying Energy Controls Disconnecting Energy Controls Testing During Lockout Outside Contractors Lockout/Tagout Training Enforcement & Discipline
SECTION 10 APPENDIX
Length Conversions Mass/Weight Conversions Force Conversions Density Conversions Area Conversions Acceleration Energy Power Pressure Electrical Viscosity Thermal Expansion Fluid Flow Unbalance (weight x radius) Formulae Displacement/Velocity/Accel. Force by Out of Balance Residual Unbalance Tolerances

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